Ex-Pioneer Sugar Mill Klondyke

Klondyke has been a workhorse of The Bellarine Railway for 30 years, hauling countless passenger trains in the late 1990s and early 2000s, before being repainted in 2009 to suit our special event needs. Klondyke had a defect in its trailing wheelset which caused its operation to be heavily restricted, but come April 2024, an avenue opened for a replacement wheelset to be sourced and put under the locomotive in the 2024 Winter break.

Further Works - March 2025

Further Works – March 2025

Following the running of the October 2024 Day Out With Thomas event, Klondyke was further stripped down to gain access to some concerns with the boiler – notably the replacement of some ageing boiler tubes, and renewal of the firebox refractory (firebricks) and a few items within the smokebox.

An area of thin boiler plate was noted once the refractory had been removed, and it was decided to repair this with a patch of brand new boiler plate. This being the drivers side rear corner of the inner firebox.

For boiler works such as this, a hydrostatic test would be required. Therefore all boiler fittings were removed and blanked to allow for pressurisation of the boiler to 200psi in the presence of the boiler inspector. This was successfully completed on Thursday March 6th, 2025.

The boiler fittings were cleaned up and inspected while we had the chance, and repainted prior to refitting. The cab interior also received a repaint, now becoming a very bright and welcoming place to be. With both the oil burning and air braking pipework removed to gain access to the firebox, these were also cleaned, painted, and plumbing improved/neatened up where necessary.

Modifications were also made to spring hangers (suspension), to level out the ride height of the locomotive. Historically Klondyke has always looked to be doing a nose-dive, with the front of the loco sitting far lower than the rear. There are a few factors compounding this issue, notably the trailing truck being from a totally different locomotive, and the ageing set of leaf springs from sister Perry locomotive No11, currently in Klondyke. The WAGR cowcatcher will also be raised to avoid potential collisions with uneven level crossings or similar.

The electric lighting system has also been recommissioned, as this will be required for regular operation. The blue Pyle National Turbo generator we had earmarked for this locomotive was found to be faulty, and therefore has been sent to John Farrell at Steamrail Victoria for a rebuild. A Stones turbo has been fitted to Klondyke in the interim, with a new polished exhaust made to replicate the design it had while at the Pioneer Sugar Mill.

From here, the boiler fittings and oil burning equipment will be reinstalled, and the locomotive steamed up for some operational tests, before returning to service hauling the Swan Bay Express.

Steam Testing - October 2024

Steam Testing – October 2024

A private test run occurred in the first week of October, with Klondyke returning to service at the 2024 October Day Out With Thomas event, and performed well. A few faults highlighted themselves across the weekend, which we will be repairing promptly to ensure this locomotive can operate The Swan Bay Express for years to come.

This includes:

  • Replacement of ten tubes
  • Adjustment of loco springs and ride height
  • Completion of rear cab windows
  • Lining
  • Servicing of Pyle National Turbo Generator
Other Jobs - August 2024

Other Jobs – Making a multipurpose locomotive

With a new wheelset installed and tested, Klondyke can once again be used to haul or regular heritage services. A plan was developed to restore this locomotive in a way that met both our need for an accurate event character, but also a unique heritage steam locomotive.

To do this, a few previous changes to the locomotive were reversed. These included:

  • Refitting the Cowcatcher
  • Refitting Pyle-National turbo generator, and headlights
  • Refitting rectangular windows
  • Refitting the tapered chimney
  • Repainting in Blue with altered lining
  • Replumbing air compressor exhaust and reinstating the muffler
  • Polishing the brass dome cover
  • Casting of new builders plates

In addition to this, a boiler inspection was completed, and a few other maintenance jobs attended to. These included repairs to:

  • Fireman’s Side connecting rod little-end bearing and pin
  • Worn crossheads
  • Worn draw gear
  • Trailing truck axle boxes and horn guides
  • Water tanks
  • Worn motion pins

Completion of these jobs left us with a respectable looking blue steam locomotive, but we had yet to engineer up our solution to turn it into the character it was to portray. To do this we made all of the appropriate lining out of magnet strips, and fabricated a selection of detachable components, including:

  • Rear cab wall and false bunker
  • Wheel arches
  • Front cab wall, with round windows
  • Side cab walls, with altered window pattern
  • New dome cover

Thanks to the amazing teamwork and imaginative thinking of The Bellarine Railway volunteers, we now essentially have two locomotives for the price of one!

Trailing Wheelset - May 2024

The Trailing Wheelset – The Main Job

Klondykes operation was hamstrung by a defect in its trailing wheelset, which was an addition to the locomotive made during its time at the Queensland Pioneer Sugar Mill (PSM) in the 1960s. Klondyke was originally an 0-4-0 coal burning locomotive, until the PSM decided that it was far too unstable and needed an extra wheel to stabilise the rear of the locomotive. The two other Perry locomotives at PSM also received the same modification

We believe that the trailing truck was sourced second hand from the ‘Hunslet’ locomotives that the PSM operated prior to the arrival of the Perry locomotives in the 1950s. PSM had four of these Hunslets, all built between 1898 and 1915. The existing axle under Klondyke is stamped ‘993’, which aligns with a 1909-built Hunslet.

In late April 2024, the generous folk at the Burdekin Machinery Preservationists (of Brandon, QLD) were generous enough to offer another wheelset in exchange for our defective one. They were in possession of a water cart that was built by PSM using one of the spare Hunslet wheels.

It cannot be overstated how grateful The Bellarine Railway is for the support of Burdekin Machinery Preservationists (BMP) in this project.

The wheelset from BMP was road freighted to Lakers Siding in May, and by early July the wheelset was ready to be fitted into Klondyke. The existing axleboxes from Klondyke were used on the ex-BMP wheelset.

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